Automotive Information Flash Card Set 934424

Cards 10
Topics Alternator, Brakes, CV Joints, Control Arms, Cylinders, Exhaust Manifolds, Oil Pump, Powertrain Control Module, Springs, Transmission

Study Guide

Alternator

Once the engine is running, the alternator provides electrical current to recharge the battery and power the electrical system. The alternator is driven by the engine's crankshaft and produces alternating current (AC) which is then fed through a rectifier bridge to convert it to the direct current (DC) required by the electrical system. A voltage regulator controls the output of the alternator to maintain a consistent voltage (approx. 14.5 volts) in the electrical system regardless of load.

Brakes

Brakes utlize friction to slow vehicle tires. Drum brakes employ a cast iron drum that roates with the vehicle axle. When hydraulic pressure is applied to the brake assemblies at the wheels, internal pistons expand and push brake shoes outward into contact with the brake drum slowing the rotation of the axle. More powerful disc brakes operate by pinching a rotating disc betweeen two brake pads and allow for a larger surface area to contact the disc, provide more force, and are more easily cooled.

CV Joints

Constant velocity (CV) joints are located at both ends of a half shaft and their purpose is to transfer the torque from the transmission to the drive wheels at a constant speed while accomodating the up and down movement of the suspension. The inner CV joint connects the shaft to the transmission and the outer CV joint connects the shaft to the wheel.

Control Arms

Control arms (upper and lower) connect a vehicle's suspension to the frame. The connection to the wheels is through ball joints which allow the control arms to turn and move up and down simultaneously. The frame connection uses bushings.

Cylinders

Cylinders act as a guide for the pistons that translate the heat energy of combustion into the mechanical energy necessary to move a vehicle. Piston rings seal the piston to the cylinder to contain combustion gases and also regulate the oil distribution between the piston and cylinder wall. A cylinder head closes in the top of the cylinder forming the combustion chamber which is sealed by a head gasket (head). The head provides space for air and fuel intake valves, exhaust valves, and mounts for spark plugs and fuel injectors.

Exhaust Manifolds

The cast iron exhaust manifolds collect engine exhaust gas from multiple cylinder exhaust valves and deliver it to the exhaust pipe. Exhaust manifolds can be generic or specially tuned (header pipes) to the engine. Header pipes deliver higher performance but are more expensive and less durable.

Oil Pump

The oil pump is driven by the camshaft and is responsible for pumping oil through the oil galleries (passages) that run throughout the engine. It also contains the oil filter and a pressure relief valve which prevents excessive pressure from building up in the lubrication system.

Powertrain Control Module

The main computer or powertrain control module (PCM) uses pre-programmed software to analyze the input received from sensors and produce output signals to adjust vehicle performance and operation. (Engine control unit (ECU) is another name for the PCM.)

Springs

Suspension springs are made with wide gap coils of rigid steel cable and both hold the vehicle chassis up off the ground and absorb energy from wheel movement making for a smoother ride.

Transmission

The transmission provides the appropriate power to vehicle wheels to maintain a given speed. The engine and the transmission have to be disconnected to shift gears and a manual transmission requires the driver to manually manage this disconnection (using a clutch) and to manually shift gears. An automatic transmission is essentially an automatic gear shifter and handles this process without driver input.